These are the components of the spring block. How are modern mattresses made? How orthopedic mattresses are made and made

Probably, many would be interested to know what the technological process of making modern mattresses consists of. And here I would like to immediately make a reservation that it is subject to mandatory certification, because during operation they affect human health, and therefore must be of the appropriate quality.

A hundred years ago, mattresses were made by hand, they were made literally on the knees. Although in fairness I must say that there are still companies that use manual labor in their production. And, as a rule, such mattresses are classified either as luxury class or as a budget option. But for mass use, conveyors are still used, which make mattresses quickly and efficiently.

This allows the spine to maintain its straight shape and is optimally removed during sleep. When you try a pocket spring mattress with viscoelasticity, you will notice the difference. Click on the logos to see our models by brand. Pocket Springs History: Pocket spring mattress made using a core that has a sheath of individual springs wrapped in small bags of fabric. Among its main features are quality and hardness. Each of the springs is located inside the fabric bag, which reduces friction between the springs and provides great comfort.

Handicraft has always been highly prized

Production development

Speaking from the perspective of our country, the conveyor production of mattresses in our country is increasing due to the rapidly growing demand. And if in Soviet times a "mattress" was a wadded product with stripes, then with the arrival of foreign products on the domestic market, the Russian consumer began to impose more stringent requirements on our mattresses.

In those days, the main drawbacks were two: the lack of independence from the beds and the noise caused by them. While, like some brands of today, it was made by hand, in an artisanal way. Thus, it is a technology that is over 100 years old.

Difference between pocket springs and classic springs: There are three types of springs in the current market: biconical spring, continuous wire spring and bag spring. Biconical spring mattresses are traditional and are used in most mattresses. This type of spring is characterized by the fact that it causes more or less drowning in certain areas of the bed, today manufacturers offer inexpensive mattresses with this system, but include a layer of viscoelastic foam that provides stability.

It is also worth saying that it was in Soviet times that a stereotype was formed that only a hard mattress can be good. However, modern orthopedic mattresses do an excellent job with their function, regardless of their rigidity.

How are orthopedic mattresses made and made?

A very important point in the production of an orthopedic mattress is the quality of the materials used, which must be certified without fail.

The continuous wire spring is similar in shape to a biconical spring, but it is noticeably distinguished by the convenience and independence of the beds, since the cores of this type throughout the structure of the mattress are made of a single steel wire. This type of spring is almost impossible to destroy or damage, because the thread from the beginning to the end of the mattress is in one piece. Therefore, it provides greater safety for humans. Currently, models are fitted with a layer of viscoelastic material upon receipt, thus guaranteeing a high level of comfort.

So, at the very beginning, before making a mattress, manufacturers prepare the necessary materials and items. The leading role in this is assigned to the spring bases, since the mattress itself will be attached to it. After that, technologists determine the degree of orthopedicity and quality of materials. Fillers for mattresses are prepared no less carefully. They can be both artificial and felt, horsehair, memorial, struttofiber or. With the help of special samples, technologists cut sheets of the desired shape.

Features of the pocket spring mattress

This type of bed, if they have good quality, offers the sleeper a complete and dreamy rest, because these mattresses provide adequate adaptability, as well as a lot of perspiration, complete freedom of movement and complete independence of the beds. In this sense, the general lack of noise before bedtime.

The pocket spring mattress ensures the independence of the beds without losing air permeability at any time. Thus, each sleeping person can enjoy their relaxation area individually and not disturb, or disturb other people in the neighborhood. The springs of this type of bed only work in the contact area, so this does not affect the whole.

Each company has its own secrets in the production of mattresses

How spring blocks are made

The creation of the spring blocks is one of the main points in production, as it forms the basis of a classic mattress. Of course, today a lot of springless ones are offered, but the classics still remain the leader, and such a mattress will serve its owner for many years if used correctly.

These mattresses have an approximate life span of ten years and maintain each of their original benefits accordingly throughout their lifespan. However, it is important to note that we are talking about quality mattresses, because if this is not the case, the bed can sink in short periods of time or damage internal breakages and even displacement of the springs. Therefore, it is very important to always contact specialists in the leisure sector, to advise and inform us.

A spring mattress, packed or bagged, if of quality, is high enough as we mentioned earlier. In addition, if the mattress has embedded micro-environments in the bags, they will have much greater strength. On the other hand, and in connection with this aspect, layers of this class have porous springs and adapt to all temperatures. They do not cause moisture problems.

Today there are two groups of spring blocks - dependent and independent. The most popular are the latter, but in old furniture it is the addicted spring block, with which we will begin our conversation.

Dependent spring block

The dependent block of springs are double-cone springs, which in their shape resemble an hourglass, fastened together by a metal frame. This system has long been considered obsolete, although many manufacturers of mattresses continue to use it actively, due to the fact that this design is simple and economical.

First, the number of springs per square meter is a metric to consider. Likewise, the number of springs can increase if they are microcoils. In principle, micro-actuators offer great flexibility. Both the quality of the fabric and the method used for joining and sealing are important functions that can determine the quality of a mattress. In case this aspect does not fit, the springs can be detached or the purse can be opened.

Finally, the innerspring of the mattress is enhanced with top layers to increase comfort or add other benefits to it. In this aspect, it is often very useful if the body is covered with a layer of felt stamping or the like. And in that, being separate springs, it is recommended that there is some element that ensures uniformity and does not allow the springs to move downward. The body should be framed on the side with some kind of material - foam or the like, to avoid lateral displacement of the springs themselves.

However, it must be admitted that the orthopedic properties are rather weak here, since one spring pulls the other and the mattress begins to bend under the weight of the person. He can show his orthopedics only on condition that a child or a very thin person will sleep on him.

The dependent spring block is already outdated, so it fades into the background

Independent spring block

Independent spring blocks are more in demand today. Although their production requires more funds and forces, orthopedic effect much higher here.

Here the springs are cylindrical, each with its own cover and sealed from all sides. Thus, it is possible to avoid tearing at the junction of the tissues.

Also, this type of spring blocks has more advantages, for example, a mattress based on independent springs and does not create a "wave" effect. The service life of such a mattress is 2.5 - 3 times longer than that of those made of dependent blocks.

The mattress, made on the basis of independent spring units, is able to repeat the shape of the human body and support the spine horizontally, in fact, this makes it orthopedic.

An independent spring block supports your spine well, in fact, this is orthopedics

What is a multipocket?

Multipocket is an independent spring unit that consists of springs with a smaller diameter. In general, the principle of operation remains the same, each spring has its own pocket - a cover, where it is sealed. The average spring diameter is about four centimeters, whereby the mattress can the best way repeat the shape of the body. But making multipockets is much more difficult, and therefore the price for them is higher. As a rule, they are installed in luxury mattresses.

Multipocket just incredibly follows the contours of your body, but its price is also amazing.

The more springs are installed in the mattress, the more comfortable and dense it will be. Spring mattresses are the best option for both adults and children.

When the time comes to buy a mattress, it seems that there is nothing complicated about it. But still, the wide selection of products makes us doubt and compare the suitable options over and over again. Spring, springless, water, inflatable, latex - the choice is huge, but the most traditional mattresses are still spring and springless. Many people now prefer more rigid models, not realizing that rigidity is harmful to the spine as well as excessive softness. It follows that the best option is the ratio of stiffness and elasticity, which means that a spring mattress will fit perfectly.

Spring loaded mattresses are divided into two types: with anatomical and orthopedic effect. The anatomical effect allows the product to take the shape of the body as much as possible, and the orthopedic effect provides support to the spine, being, of course, more rigid.

Orthopedic effect is determined by the number of springs in the mattress, and accordingly, the more there are, the harder the surface. Modern mattresses have spring structure, which is divided into two main groups: with a dependent and an independent spring block.

Dependent spring block. Benefits:
- Acceptable orthopedic properties
- Relatively low cost
- Ability to withstand maximum loads

disadvantages:
- Rapid appearance of rust
- A creak that appears over time
- The appearance of dust, microbes and even insects
- Over time, the springs wear out, the mattress sags, and it becomes uncomfortable to sleep

Independent spring block. Benefits:
- More perfect orthopedic effect, in comparison with the dependent spring block
- Affordable cost
- Product durability (at least ten years)
- Lack of squeak
- Maximum comfort in operation

disadvantages:
- The appearance of rust over time
- The appearance of microbes, dust insects
- The appearance of a squeak (but still later than the dependent spring block)

Than filled modern mattresses? Fillers can be roughly divided into two groups - they are expensive and inexpensive. In cheap models, there are only synthetic filler options, for example:
- Polyurethane foam - durable and hypoallergenic synthetic material, environmentally friendly and with good elasticity
- Artificial latex is stiffer and more elastic than natural latex. Environmentally friendly, safe filler at an affordable price. Suitable for people with a large body weight

Now consider natural fillers for mattresses:
- Natural latex - made from rubber tree extract. Sufficiently resilient and elastic filler, capable of withstanding heavy loads
- Coconut fiber is one of the toughest natural materials. Ideal for the production of orthopedic mattresses. Has an excellent ability to circulate air inside
- Sheep's wool - perfectly warms, independently regulates the percentage of humidity
- Pressed cotton - for maximum comfort. Excellent air permeability at any time of the year

Also new products include fillers such as holofiber, periotek, horse hair. It is also possible to purchase a "smart" filler that can adapt to a person.

How to choose the right mattress that is safe for your health?

First of all, you should decide on the size of the mattress so that it fits exactly to the bed frame, otherwise it will be problematic to sleep on it.
If a double bed mattress is required, and the weight of the people used is different, it is always possible to purchase combination models, where one side is stiffer and the other is soft. It is best to make such products to order.

If the hardness of the mattress is fundamentally important, then you should remember that for a weight of up to 60 kilograms a soft mattress is best suited, from 60 to 95 kg you should choose an average hardness, and with a weight of 95 kg it is better to purchase a hard mattress.
It should be remembered that some natural fillers can cause allergies, so it is better to pay special attention to the "insides" of the mattress.

Every detail is important, and even such an insignificant defect as a poor-quality stitching can lead to a reduction in the life of the mattress.
It is not difficult to check the rigidity. It is enough to place the mattress in an upright position against the wall and press on it from the outside. A sure sign that you should choose a different model will be the degree of mattress deflection of more than 20 centimeters.

Now you know a lot more about mattresses, and it will not be difficult to ensure a comfortable rest on your favorite bed. It remains only to choose a store to buy the product, and enjoy the right choice for many years!